rogers2: Quadrifilar wound transformers

ID: 670617
rogers2: Quadrifilar wound transformers 
11.Oct.24 23:30
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Gary Cowans (AUS)
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Gary Cowans

Quadrifilar wound transformers, like those used in the Rogers Ravensbrook and Ravensbourne amplifiers, present some unique challenges and considerations in amplifier design:

  1. Winding complexity: Creating four precisely matched windings (quadrifilar) is more challenging than standard transformer designs. This requires careful manufacturing to ensure proper phasing and balance between windings.
  2. Isolation requirements: The transformers need to provide electrical isolation between the input and output stages, allowing the output transistors to "float" relative to the power supply. This demands careful attention to insulation and winding layout.
  3. Signal integrity: Introducing transformers into the signal path can potentially impact audio quality. Designers must carefully optimize the transformer characteristics to minimize distortion and maintain wide bandwidth.
  4. DC offset management: Unlike direct-coupled designs, the transformer coupling makes it impossible to use servo feedback for stabilising DC offset at the output. This necessitates periodic manual adjustments to maintain optimal performance.
  5. Biasing complexity: The unique topology requires careful biasing of the output stage. The Ravensbourne, for example, had four preset adjustments that needed periodic checking and adjustment.
  6. Thermal considerations: The transformer design affects how heat is distributed in the amplifier, potentially impacting long-term stability and reliability.
  7. Size and cost: Quadrifilar transformers are typically larger and more expensive than simpler designs, which can impact the overall amplifier design and pricing.
  8. Limited component options: Specialised transformers like these are not as readily available as standard components, potentially limiting design flexibility or requiring custom manufacturing.

While the quadrifilar transformer approach offered some potential benefits, such as improved matching between positive and negative signal halves and reduced crossover distortion, these challenges likely contributed to its limited adoption in amplifier designs compared to more conventional transistor topologies,

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